ESM303H

Motorized Tension / Compression Test Stand

DISCONTINUED
Replaced by:

F105 / F305 / F505 / F505H -EM

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How To: Function Activation

ESM303H

Motorized Tension / Compression Test Stand

DISCONTINUED
Replaced by:

F105 / F305 / F505 / F505H -EM

The ESM303H is a highly configurable horizontal force tester for tension and compression measurement applications up to 300 lbF [1.5 kN], with a rugged design suitable for laboratory and production environments. Sample setup and fine positioning are a breeze with available FollowMe^® force-based positioning - using your hand as your guide, push and pull on the load cell to move the crosshead at a variable rate of speed. With generous travel, clearance, and depth dimensions, a wide range of tests can be performed, including break testing, cycling, limit testing to a load or distance, loadholding, elongation testing, tensile testing, compression testing, and more. Satisfy various test methods through an easy-to-use menu, allowing the configuration of test speed, force and distance limits, cycling, preload, and many other functions, all protected by a password. Save up to 50 profiles to accommodate a range of test methods. When the ESM303H’s clearance is insufficient for the application, its modular mechanical design allows for frame extensions. Modularity extends to the controller functions as well. Individual functions, such as travel measurement, cycling, loadholding, etc., may be purchased either upfront or enabled in the field through an activation code. This a-la-carte platform allows for custom configuration as appropriate for the application and budget. Collect force and travel data, plot and analyze the results, and control test stand motion via PC-based MESUR^®gauge Plus software. Or, fully control the stand by a PC through a custom-written program in any language supporting ASCII communications.

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Features

Selectable speed setting
Right and left travel limit switches
Adjustable, removable control panel may be mounted to the left or right end of the frame
Password protection of test parameters
Stepper motor-driven, producing smooth and quiet operation with no speed variation under load
USB output of force or force vs. travel
Compact footprint, suitable for crowded work benches
Ergonomic design, with smart, clean cable management
Integrated electronics assembly, easily removed and transported for service
Adjustable mounting plate with T-slot base

Specifications

Load capacity:	300 lbF (1.5 kN) @ up to 24 in/min (610 mm/min) 200 lbF (1 kN) @ >24 in/min (610 mm/min)
Maximum travel distance:	18.0 in (457 mm)
Speed range:	Standard: 0.5 - 13 in/min (13 - 330 mm/min) Optional: 0.02 - 45 in/min (0.5 - 1,100 mm/min)
Speed setting accuracy:	±0.2% of setting
Speed variation with load:	±0% (stepper motor driven)
*Travel accuracy:**	±0.002 in. per 10 in. (±0.05 mm per 250 mm)
Travel resolution:	0.001 in / 0.02 mm
Limit switch repeatability:	0.001 in (0.03 mm)
Power:	Universal input 80-240 VAC, 50/60 Hz
Weight:	62.5 lb [28.3 kg]
Shipping weight:	73 lb [33.1 kg]
Warranty:	3 years (see individual statement for further details)
HS code:	Model no.	HS code:
	ESM303H AC1094-1,-2,-3 AC1095-1,-2,-3 AC1086-1 AC1092-3,-4 All controller options	9024900000
	ESM303-004-1 AC1114 AC1107 AC1064	9024800000
ECCN:	EAR99
Country of origin:	USA

* Because load cell deflection and system deflection are present and not automatically compensated for, this equipment is recommended for applications requiring at least 0.2 in [5 mm] of travel distance.

In The Box

The ESM303H test stand is shipped as shown at left, and includes the following accessories: (1) G1028 small hook (1) G1038 medium hook (1) G1039 coupling, #10-32F/F (1) G1009 compression plate, 2” dia. (2) G1030 thread adapter, 5/16-18M to #10-32F (1) G1067 thread adapter, 1/2-20 to #10-32F (1) G1069 thread adapter, 5/16-18F to 1/4-28M (3) #10-32 studs with hex nuts (4) Thumb screw for indicator (2) Thumb screw for limit switches (1) Allen wrench set (1) Control panel (1) Control panel mounting bracket and hardware (1) Power cord

Optional Functions

Any of the below functions may be purchased at time of order or may be enabled in the field at a later date via a code activation process. The only exception is the AF009 travel measurement option, which additionally requires field hardware installation.

A complete options package is also available, including all of the below functions at a discounted price. The test stand is shipped in Demo Mode, during which time all available functions are temporarily enabled for 160 hours of operation.

Feature	Part No.	Description	Requirements
FollowMe^®	AF008	Crosshead movement responds to manually pushing or pulling on the load cell. Increasing force produces greater speeds. Ideal for setups and quick positioning.	Model M7i or M5i indicator AC1115 interface cable
Travel indication	AF009	Travel is indicated on the control unit display, with output via USB. An internal scale utilizing Renishaw technology produces significantly higher accuracy than with conventional rotary encoder-based designs. Backlash and nonlinearity are virtually eliminated.	If data output to a PC is required, add AC1115 and AC1107 cables, and a Model M7i or M5i indicator. Field activation requires hardware installation. Otherwise, hardware is factory installed at time of order.
Computer control	AF010	The ESM303H may be fully controlled by a PC through a program written in any language supporting ASCII communications. Also responds to the legacy Chatillon TCD command set and legacy Nexygen TCD software (not available from Mark-10). This option is not required for MESUR^®gauge Plus software.	Model M7i or M5i indicator AF009 travel indication option AC1115 interface cable AC1107 USB output cable
Programmable travel limits	AF011	The stand stops at or cycles between programmable right and left travel distances.	AF009 travel indication option
Overload protection	AF012	Protects a load cell against overload. Program the desired percentage of full scale of the load cell. Adjustable analog voltage setting allows the stand to interface with virtually any instrument with analog output.	Model M7i or M5i indicator with load cell AC1115 interface cable
Auto return	AF013	The crosshead moves to a limit switch, force set point, travel position, or break, then stops and reverses direction at full speed to the opposite limit.	If reversing at force set point: Model M7i or M5i indicator with load cell, and AC1115 interface cable If reversing at travel limit: AF011 programmable travel limits option If reversing at break: AF019 break detection option and AC1115 interface cable
Cycling / dwell time	AF014	Same as auto return, but with the ability to program up to 100,000 cycles. Programmable dwell time for right and left limits (set independently) can be set up for up to 10,000 seconds.	Same as auto return, at the same speed in each direction. Add AF016 for independent right and left speeds.
Independent right and left speeds	AF016	Configurable speeds for right and left directions.	-
Low speed extension	AF017	Extends the standard speed range down to 0.02 in/min (0.5 mm/min).	-
High speed extension	AF018	Extends the standard speed range up to 45 in/min (1,100 mm/min).	-
Break detection	AF019	Crosshead stops at a sudden drop in force. Programmable percentage of peak force.	Model M7i or M5i indicator AC1115 interface cable
Loadholding	AF020	Dynamically adjusts the crosshead position to maintain a programmed load for an indefinite or specified period of time.	Model M7i or M5i indicator If a specified time is required, add AF014 cycling / dwell time option AC1115 interface cable
Preload / sample touch	AF021	Stops the crosshead and/or zeroes the travel display at an initial preload - useful in tensile, compression, spring, elongation, and other applications. Preload is programmable as a percentage of force gauge/load cell full scale. Three modes: (1) stop, (2) stop and zero, and (3) zero without stopping.	AF009 travel indication option Model M7i or M5i indicator AC1115 interface cable
Profiles	AF022	Save and recall sets of test parameters, such as speeds, travel limits, preloads, etc. Up to 50 profiles may be stored.	-
Complete options package	AFCOMP-H	Includes all functions listed above, plus AC1115 interface cable and AC1107 USB cable. Requires a Model M7I or M5I indicator.

Hardware and Software Options

	Control panel tabletop mounting kit (ESM303-004-1) For applications requiring remote use of the control panel. Consists of a base with mounting hardware for the angle bracket (bracket is included with the test stand). Base contains thru holes for bench mounting.
	Data collection & motion control software Consider MESUR^®gauge Plus for force vs. travel or force vs. time data acquisition, plotting, analysis, reporting, as well as motion control. The software coordinates motor start / stop and data acquisition with one click. Note: MESUR^®gauge Plus does not require any optional test stand functions, such as PC Control. If force vs. travel vs. time output is required, order the Travel Indication option. See below section for details.
	Indicators Select from Models M7i or M5i. Both indicators mount directly to the crosshead adapter. Note: Force gauges cannot be mounted to the ESM303H test stand.
	Series R01 S-beam load cells Select from a range of capacities, from 50 lbF (250 N) and higher. Add suffix "-1" for shortened cable, for optimal mounting. Ex: MR01-100-1.
	Series R03 inline load cells Select from a range of capacities, from 0.25 lbF (1 N) and higher. Add suffix "-1" for short ened cable, for optimal mounting. Ex: MR03-50-1.
	Interface cable, indicator to test stand (AC1115) Connects an M7i or M5i indicator to the crosshead. This single cable is used to transmit data and power. The indicator's AC adapter is not required.
	USB cable, test stand to PC (AC1107) For force and travel data output and PC control.
	Load cell hardware kit (AC1064) Set of mounting hardware to mount other manufacturers' load cells with #10-32, 1/4-28, or 1/2-20 mounting threads. Note: Series R01 and R03 load cell part numbers ending in -1 (ex: MR01-500-1) include mounting hardware for an ESM303H.
	Frame extensions (AC1094-1 / -2 / -3) Increase the clearance for long samples. Multiple extensions may be stacked for very long samples. Three lengths are available: 6, 12 and 24 in [150, 300, and 600 mm]
	Eye end adapters Allow for quick grip installation and removal, and prevent grip rotation. Mount to common test frames, load cells, and force gauges.

Dimensions

IN [MM]

Downloads

Ordering Information

Model/Part No.	Description	US Price
Hardware
ESM303H	Motorized test stand,110V*	$4,050.00
AC1094-1	Frame extension for ESM303H, 6"	$440.00
AC1094-2	Frame extension for ESM303H, 12"	$610.00
AC1094-3	Frame extension for ESM303H, 24"	$770.00
ESM303-004-1	Control panel tabletop mounting kit, ESM303H	$135.00
AC1115	Test stand-indicator interface cable, ESM303H	$135.00
AC1107	USB cable	$30.00
AC1064	Load cell hardware kit	$60.00
Controller Options
AF008	FollowMe^®	$315.00
AF009	Travel measurement	$1,150.00
AF010	PC control	$1,150.00
AF011	Travel limits	$315.00
AF012	Overload protection	$315.00
AF013	Auto return	$220.00
AF014	Cycling	$315.00
AF016	Independent left / right speeds	$190.00
AF017	Low speed range extension	$220.00
AF018	High speed range extension	$220.00
AF019	Break detection	$220.00
AF020	Load holding	$495.00
AF021	Preload	$315.00
AF022	Profiles	$630.00
AFCOMP-H	Complete options package for ESM303H	$4,540.00

* ESM303H contains a universal power supply (80 - 240V) and includes a power cord with US plug. Add suffix ‘E’ for Euro plug, ‘U’ for UK plug, or ‘A’ for Australian plug. Ex: ESM303HE

Power cords also available for purchase individually.